产品简介:前润 S5 系列机组式柔版标签印刷机,是广东前润科技面向中高端标签规模化生产需求打造。采用全伺服独立驱动与花瓣式机身结构,套印精度达 ±0.1mm, 高速运行稳定可靠。集成多色印刷,UV 固化,覆膜,模切,收废,复卷全流程工艺,适配不干胶,铜版纸,PET,PVC, 铝箔等各类卷装材料。模块化布局灵活可适应各行业高品质多工艺需求。
应用领域:不干胶标签 、食品包装、烟包酒标、物流商超、医药行业、电子行业、日化等印刷领域
非标定制:
服务保障:非人为损坏提供一年售后服务,免费技术支持,终身提供服务!
联系我们:销售热线:180 2823 5969 客服热线:0769-85963666

1.无轴传动:独立双伺服电机驱动,支持在线自动预套印和追套印,调校简便;
Shaftless drive: Independent dual servo motor drive, supports online automatic pre-registration and over-registration, easy adjustment:
2.高效印版滚筒:花瓣式结构,换版快捷,无需大幅调节,无墨杠;
Efficient plate cylinder: petal-shaped structure, fast plate change, no need for large adjustments, no ink bar;
大尺寸承印辊配有水冷装置,对无支撑薄膜材料有较好的适应性,适用于印刷多种薄膜材料,如PET、OPP、CPP、PP等;
The large size anvil roller equipped with water chiller, which has good adaptability to unsupported film materials and is suitable for printing a variety of film materials, such as PET, OPP, CPP, PP, etc;
4.智能不停机系统:可选配不停机收放卷系统,支持手动/自动接纸,提高生产效率;全视觉自动套印系统,实现自动套印和数据保存,返单时可一键调取,自动套准。
Intelligent non-stop system: optional this system, support manual/automatic paper connection, improve production efficiency; full visual automatic overprinting system, realize automatic overprinting and data storage, and can be retrieved with one button when returning the order, and automatically register.
5.多功能印刷:柔版印刷为主,支持冷烫、覆膜、除胶、多层标签、折页标签、在线品检、模切等工艺,可选配丝印、喷码、凹版等联机功能。
Multifunctional printing: mainly flexographic printing, supporting cold stamping, lamination, Glue removal, multi-layer labels, folding labels, online inspection, die-cutting and other processes, and optional online screen printing, inkjet printing, gravure, etc.
6.便捷收放料:独立料卷升降机构,自动化控制,减轻劳动强度。
Simple rewinding and unwinding device: independent material roll lifting mechanism, automatic control, reducing labor intensity.
| 材料宽度 Substrate Width | Max370/最大370毫米 |
| 印刷宽度 / Printing Width: | 最大 370 毫米 |
| 印刷色组 / Printing Stations: | 10 |
| 印刷纸张厚度范围 / Paper thickness: | 35-350gsm |
| 印刷重复周长范围 / Print Repeat: | 222-620mm |
| 机器机械速度 / Print Repeat: | 200 m/min |
| 机器机械速度 / Machine Speed: | 200 米/分钟 / Machine Speed: |
| Unwinder Reel Diameter: | Φ1000 mm |
| 放卷直径:/ Machine Speed: | Φ1000 毫米 |
| 收卷直径 / Rewinder Reel Diameter: | Φ1000 毫米 |
| 齿轮规格 / Rewinder Reel Diameter: | 1/8“,齿距3.175mm / 1/8“,pitch3.175mm |
| 干燥系统 / 1/8“,pitch3.175mm |
可选UV汞灯、LED UV、热风干燥 / Optional UV mercury lamp, LED UV, Hot air drying |
| 套准精度:/ Accuracy: | ≤±0.10mm |
| 供电需求 / Power supply: | 380VAC±5%,三相50/60赫兹 / 3-phase 50/60 Hz |
| 操作语言 / Manipulation language | 中文/英文 / Chinese/English |
1.产品外观以实际产品为准,技术参数与型号如有变动,恕不另行通知。
The product appearance shall be subject to the actual product. Technical parameters and models are subject to change without prior notice.
2.了解更多前润科技产品信息请进入产品中心。服务热线:18028235969
For more products of Qianrun Technology, please visit our Product Center.Service Hotline: 18028235969
S5/S6支持2-14色灵活配置。采用花瓣式印版滚筒结构,换版快、无需大幅调整、不产生墨杠(深浅不均条纹)。打个比方:就像旋转卡口换灯泡,一拧就换好,不用拆灯罩。8色机配备27个伺服电机,每个色组独立驱动,套印精度与响应速度远超传统机械传动。
200m/min是S5的最高机械速度,实际产能换算:①按50mm标签周长——每分钟走200米÷0.05米=4000个标签周期,若一版多列(如2列)则出8000张/分钟,480000张/小时;②按100mm周长——约2400个周期/分钟;③按200mm周长——约1000个周期/分钟。实际生产中受开机率(70%-80%)、换单时间、良品率(95%-98%)影响,有效产能约为标称的50%-60%。200m/min在柔版印刷机中属于中高端水平,适合大批量连续生产(日化、食品、医药标签长单)。
墨杠是印刷中出现的深浅条纹,主要由版筒接缝或安装不当引起。S5的花瓣式印版滚筒采用独特设计:①无接缝结构——传统版筒有一条轴向接缝,材料经过时会产生压力突变导致墨杠;花瓣式将版材分成多个"花瓣"状扇区,交错排列消除接缝;②均匀压力分布——每个花瓣独立微调节,确保印版与材料接触压力一致;③快速换版——花瓣式结构配合锥套快夹,熟练工15分钟内完成换版,且第二次上机时套印参数记忆调用,调试时间减半。实际测试中,花瓣式滚筒可将墨杠发生率从传统结构的5%-8%降至1%以下。
是的,S5和S6在幅宽和色组范围上完全一致:①幅宽——均有370mm/450mm/550mm三种可选;②色组——均可配置2-14色,常见配置为6色(CMYK+白+光油)或8色(CMYK+两专色+白+光油);③印刷周长——均为203.2-635mm(8-25英寸);④最大走纸速度——均为200m/min;⑤放卷收卷直径——均为1000mm。两者的核心差异在传动方式(S5常规传动、S6无轴传动)和薄膜适应性(S6有大尺寸承印辊+水冷),其他参数相同。选型建议:以纸张类材料为主选S5性价比更高;以薄膜材料为主或追求更高精度选S6。
S6采用无轴传动(独立双伺服驱动),取消传统机械长轴,每个色组独立伺服驱动,精度更高、响应更快、维护更少。关键升级是大尺寸承印辊+水冷装置,印刷时材料受热不变形,特别适合PET、OPP、CPP等易受热变形的薄膜材料。
S5/S6的伺服电机分布:每个色组配备3-4个独立伺服电机——①水冷辊伺服(如S6)——稳定材料张力并控制UV固化温度,防止薄膜受热变形;②版辊伺服——精确控制版筒转速和位置,实现±0.1mm套印精度;③网纹辊伺服——独立驱动网纹辊,避免齿轮传动引起的跳动和墨量波动;④横向套印电机(部分配置)——控制宽幅方向的对齐。8色机共8个色组×3-4个=24-32个伺服电机,标称27个是平均值(部分色组因配置差异略有不同)。相比传统齿轮传动,全伺服驱动取消了机械长轴,减少了传动误差和维护点。
2023年,前润投入巨资打造一站式柔印机械解决方案,专注于柔版、凹版、数码、圆筒丝网印刷设备的研发与制造。我们紧跟国际一流工艺技术,推出可自由组合各种印刷工艺的多功能印刷设备,在行业中始终保持领先地位。 我们秉承"以客户为中心、以市场为导向、以技术为支撑、以管理为保障"的企业理念,以"创前沿,润无声"为信念,矢志不渝地追求技术创新与卓越品质,立志引领未来标签印刷设备行业迈向新的里程碑。 前润的足迹遍布全球,国内外设有多家分公司和办事处,产品远销多个国家和地区,赢得了国内外众多知名企业的青睐与合作。我们秉承“以客户为中心、以市场为导向、以技术为支撑、以管理为保障”的企业理念,以“创前沿,润无声”为信念,矢志不渝地追求技术创新与卓越品质,立志引领未来标签印刷设备行业迈向新的里程碑。我们坚守匠心制造,对印刷艺术怀有执着追求与无限热爱。在“拼搏进取 精益求精 开拓创新、感恩利他”的企业精神的引领下,为客户提供高效、稳定、环保的印刷解决方案。
In 2023, Qianrun invested heavily in creating one-stop flexographic printing machinery solutions, specializing in the R&D and manufacturing of flexographic, gravure, digital, and cylindrical screen printing equipment. By integrating cutting-edge international technologies, the company has launched versatile printing systems that combine multiple processes, maintaining its leadership in the industry.We adhere to the corporate philosophy of "customer-centric, market-oriented, technology-supported, management-guaranteed", and the belief of "the more innovations the more profits", and are committed to the pursuit of technological innovation and excellent quality, determined to lead the future label printing equipment industry to a new milestone. Qianrun's sales network are all over the world, with many branches and offices at home and abroad. Its products are sold to many countries and regions, and have won the favor and cooperation of many well-known companies at home and abroad. We adhere to the corporate philosophy of "customer-centric, market-oriented, technology-supported, management-guaranteed", and the belief of "the more innovations the more profits", and are committed to the pursuit of technological innovation and excellent quality, determined to lead the future label printing equipment industry to a new milestone. We adhere to the ingenuity of manufacturing, and have a passion for printing craftsmanship. Guided by the corporate spirit of "striving for progress, striving for excellence, pioneering and innovating, and being grateful and altruistic", we provide customers with efficient, stable and environmentally friendly printing solutions.