产品简介:S6-370 机组式柔版标签印刷机集高效、精准、便捷、多功能于一身,机型结构布局合理,运行平稳耐用。搭载精准套控系统,印刷层次细腻、图案清晰,套印精度高且品质稳定。设备适配多种标签基材与印刷工艺,换版调试简便、操作人性化,灵活满足各行业定制化标签生产需求。助力企业精简工序、节省耗材成本,大幅提升产能与产品良品率。
应用领域:条形码、玩具薄膜、食品包装、烟包酒标、物流商超、医药电子、电子电池、日化等印刷领域
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1. 无轴传动:采用独立双伺服电机驱动,支持在线自动预套印和追套印功能,调校过程简便高效,大幅减少人工操作成本,确保印刷过程稳定精准,避免套印偏差。
Shaftless Drive: Adopts independent dual servo motor drive, supports online automatic pre-registration and over-registration functions, the adjustment process is simple and efficient, greatly reducing manual operation costs, ensuring stable and accurate printing process and avoiding overprinting deviation.
2. 高效印版滚筒:采用花瓣式结构设计,换版操作快捷便捷,无需进行大幅调节,有效避免墨杠问题出现,既提升了换单效率,又保障了印刷品质的一致性。
Efficient Plate Cylinder: Adopts petal-shaped structure design, plate changing operation is fast and convenient, no need for large-scale adjustment, effectively avoiding ink bar problems, which not only improves the order change efficiency, but also ensures the consistency of printing quality.
3. 大尺寸承印辊:配备专业水冷装置,对无支撑薄膜材料具有较好的适应性,可广泛应用于多种薄膜材料的印刷,包括PET、OPP、CPP、PP等,进一步拓宽设备的适用范围。
Large-Size Anvil Roller: Equipped with a professional water cooling device, it has good adaptability to unsupported film materials, and can be widely used in the printing of various film materials, including PET, OPP, CPP, PP, etc., further expanding the application range of the equipment.
4. 智能不停机系统:可选配不停机收放卷系统,支持手动与自动接纸两种模式,有效减少生产中断,显著提高生产效率;搭载全视觉自动套印系统,可实现自动套印及数据保存,返单时一键调取相关参数即可自动套准,大幅缩短返单生产周期。
Intelligent Non-Stop System: Optional non-stop unwinding and rewinding system, supporting both manual and automatic paper connection modes, effectively reducing production interruptions and significantly improving production efficiency; equipped with a full-visual automatic overprinting system, it can realize automatic overprinting and data storage, and can automatically register by calling relevant parameters with one click when reordering, greatly shortening the reorder production cycle.
5. 多功能印刷:以柔版印刷为核心,全面支持冷烫、覆膜、除胶、多层标签、折页标签、在线品检、模切等多种工艺,同时可根据生产需求,选配丝印、喷码、凹版等联机功能,实现多道工序一站式完成,无需额外衔接设备。
Multifunctional Printing: Taking flexographic printing as the core, it fully supports various processes such as cold stamping, lamination, glue removal, multi-layer labels, folding labels, online inspection, die-cutting, etc. At the same time, it can be equipped with optional online functions such as screen printing, inkjet printing and gravure according to production needs, realizing one-stop completion of multiple processes without additional connection equipment.
6. 便捷收放料:配备独立料卷升降机构,采用自动化控制模式,有效减轻操作人员的劳动强度,提升收放料操作的便捷性与效率,保障生产流程顺畅有序。
Convenient Unwinding and Rewinding: Equipped with an independent material roll lifting mechanism, adopting automatic control mode, effectively reducing the labor intensity of operators, improving the convenience and efficiency of unwinding and rewinding operations, and ensuring the smooth and orderly production process.
前润S6系列机组式柔版标签印刷机集高效、精准、便捷、多功能于一体,可满足不同行业的标签印刷需求,为企业降低生产成本、提升生产效率提供有力支撑。
In summary, the Qianrun S6-370 unit-type flexographic label printing machine integrates high efficiency, precision, convenience and multi-function, which can meet the label printing needs of different industries and provide strong support for enterprises to reduce production costs and improve production efficiency.
| 材料宽度 Substrate Width | Max. 370 mm |
| 印刷宽度 / Printing Width: | Max. 370 mm |
| 印刷色组 / Printing Stations: | 10 |
| 印刷纸张厚度范围 / Paper thickness: | 35-350gsm |
| 印刷重复周长范围 / Print Repeat: | 222-620mm |
| 机器机械速度 / Print Repeat: | 200 m/min |
| 机器机械速度 / Machine Speed: | 200 m/min |
| 放卷直径:/ Unwinder Reel Diameter | Φ1000 毫米 |
| 收卷直径 / Rewinder Reel Diameter: | Φ1000 毫米 |
| 齿轮规格 / Rewinder Reel Diameter: | 1/8“,齿距3.175mm / 1/8“,pitch3.175mm |
| 干燥系统 / 1/8“,pitch3.175mm |
可选UV汞灯、LED UV、热风干燥 / Optional UV mercury lamp, LED UV, Hot air drying |
| 套准精度:/ Accuracy: | ≤±0.10mm |
| 供电需求 / Power supply: | 380VAC±5%,三相50/60赫兹 / 3-phase 50/60 Hz |
| 操作语言 / Manipulation language | 中文/英文 / Chinese/English |
| 200 m/min |
| Max 370毫米 |
S6采用无轴传动(独立双伺服驱动),取消传统机械长轴,每个色组独立伺服驱动,精度更高、响应更快、维护更少。关键升级是大尺寸承印辊+水冷装置,印刷时材料受热不变形,特别适合PET、OPP、CPP等易受热变形的薄膜材料。
S6相比S5的核心升级是无轴传动(Shaftless Drive):①传统传动——各色组之间用一根长机械轴连接,所有色组同步转动,轴的弯曲、磨损会影响套印精度;②无轴传动——取消机械长轴,每个色组由独立双伺服电机驱动,通过电子齿轮同步(精度±0.001mm),响应速度更快、套印精度更高;③维护更少——无长轴意味着无轴承磨损、无轴对中问题,维护周期延长50%;④扩展灵活——增加色组时只需加装伺服单元,无需改动长轴长度。S6的无轴传动特别适合薄膜材料印刷——响应快可快速补偿张力波动,精度高确保套印稳定。
薄膜材料(PET、OPP、CPP)受热容易收缩变形,S6通过两个措施解决:①大尺寸承印辊——直径比S5大30%-50%,材料与辊筒接触面积增大、包角增大,材料在辊筒上的支撑更充分,减少因局部受力不均导致的拉伸变形;②水冷装置——在承印辊内部通循环冷却水(温度可控在20-25℃),快速带走UV固化产生的热量,防止材料温度升高。实测数据:印刷PET薄膜时,S6材料表面温度控制在35℃以下,而普通设备可达50-60℃,温差显著降低薄膜收缩率(从0.3%降至0.05%),套印精度提升20%以上。
S5/S6支持2-14色灵活配置。采用花瓣式印版滚筒结构,换版快、无需大幅调整、不产生墨杠(深浅不均条纹)。打个比方:就像旋转卡口换灯泡,一拧就换好,不用拆灯罩。8色机配备27个伺服电机,每个色组独立驱动,套印精度与响应速度远超传统机械传动。
是的,S5和S6在幅宽和色组范围上完全一致:①幅宽——均有370mm/450mm/550mm三种可选;②色组——均可配置2-14色,常见配置为6色(CMYK+白+光油)或8色(CMYK+两专色+白+光油);③印刷周长——均为203.2-635mm(8-25英寸);④最大走纸速度——均为200m/min;⑤放卷收卷直径——均为1000mm。两者的核心差异在传动方式(S5常规传动、S6无轴传动)和薄膜适应性(S6有大尺寸承印辊+水冷),其他参数相同。选型建议:以纸张类材料为主选S5性价比更高;以薄膜材料为主或追求更高精度选S6。
200m/min是S5的最高机械速度,实际产能换算:①按50mm标签周长——每分钟走200米÷0.05米=4000个标签周期,若一版多列(如2列)则出8000张/分钟,480000张/小时;②按100mm周长——约2400个周期/分钟;③按200mm周长——约1000个周期/分钟。实际生产中受开机率(70%-80%)、换单时间、良品率(95%-98%)影响,有效产能约为标称的50%-60%。200m/min在柔版印刷机中属于中高端水平,适合大批量连续生产(日化、食品、医药标签长单)。
2023年,前润投入巨资打造一站式柔印机械解决方案,专注于柔版、凹版、数码、圆筒丝网印刷设备的研发与制造。我们紧跟国际一流工艺技术,推出可自由组合各种印刷工艺的多功能印刷设备,在行业中始终保持领先地位。 我们秉承"以客户为中心、以市场为导向、以技术为支撑、以管理为保障"的企业理念,以"创前沿,润无声"为信念,矢志不渝地追求技术创新与卓越品质,立志引领未来标签印刷设备行业迈向新的里程碑。 前润的足迹遍布全球,国内外设有多家分公司和办事处,产品远销多个国家和地区,赢得了国内外众多知名企业的青睐与合作。我们秉承“以客户为中心、以市场为导向、以技术为支撑、以管理为保障”的企业理念,以“创前沿,润无声”为信念,矢志不渝地追求技术创新与卓越品质,立志引领未来标签印刷设备行业迈向新的里程碑。我们坚守匠心制造,对印刷艺术怀有执着追求与无限热爱。在“拼搏进取 精益求精 开拓创新、感恩利他”的企业精神的引领下,为客户提供高效、稳定、环保的印刷解决方案。
In 2023, Qianrun invested heavily in creating one-stop flexographic printing machinery solutions, specializing in the R&D and manufacturing of flexographic, gravure, digital, and cylindrical screen printing equipment. By integrating cutting-edge international technologies, the company has launched versatile printing systems that combine multiple processes, maintaining its leadership in the industry.We adhere to the corporate philosophy of "customer-centric, market-oriented, technology-supported, management-guaranteed", and the belief of "the more innovations the more profits", and are committed to the pursuit of technological innovation and excellent quality, determined to lead the future label printing equipment industry to a new milestone. Qianrun's sales network are all over the world, with many branches and offices at home and abroad. Its products are sold to many countries and regions, and have won the favor and cooperation of many well-known companies at home and abroad. We adhere to the corporate philosophy of "customer-centric, market-oriented, technology-supported, management-guaranteed", and the belief of "the more innovations the more profits", and are committed to the pursuit of technological innovation and excellent quality, determined to lead the future label printing equipment industry to a new milestone. We adhere to the ingenuity of manufacturing, and have a passion for printing craftsmanship. Guided by the corporate spirit of "striving for progress, striving for excellence, pioneering and innovating, and being grateful and altruistic", we provide customers with efficient, stable and environmentally friendly printing solutions.